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The following article was published in our article directory on March 21, 2014.
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Article Category: Business
Author Name: Diecasting Zinc
Die casting is accomplished via the hot chamber or the cold chamber processes. The distinction between these two methodologies is that in the hot chamber, the holding furnace for the molten metal comprises an integral part of the machine; whereas in the latter , a separate kiln is utilized to melt the metal . In other words, in a hot chamber machine, the metal injection system is immersed in the molten metal. Strictly speaking, the hot chamber process is applicable only for low-melting point alloys like lead, tin, and zinc . High-melting point alloys tend to degrade and eventually damage the injection system.
In this post for the die casting blog, the zinc die casting process utilizing the hot chamber machine is discussed. Besides its desirability for use with zinc alloys as mentioned above , the hot chamber process has a couple of advantages. First, the cycle time is minimized . Second, the molten metal only needs to travel a short distance to complete the process. This keeps temperature loss to a minimum during cycle time.
The Basic Hot Chamber Die Casting Procedure
To learn more, take a look at this webpage for more details www.diecastingzinc.com or email us at [email protected]
Furthermore, the injection chamber casting is partially submerged into a reservoir of molten metal (i.e., the zinc alloy, for zinc die casting). Cycle time begins when the molten metal is allowed to fill the gooseneck casting. A mechanical plunger is then activated to force the molten metal out of the gooseneck and into the die . The metal is subjected to high pressure until it solidifies.
Also, quick solidification is reached through the process of water cooling. When the die cools, the die is opened and the zinc casting automatically ejects from the die.
Benefits of Pressure Die Casting
High-pressure die-casting developed from the early low-pressure injection method. At present, high-pressure methods reach as high as 31 mega Pascals for semi-solid die casting. Among its many advantages are:
It produces accurate castings;
It results in great quality surface finish;
As a result of good surface finish, very little additional finishing is required;
Large-volume batches relatively cost lower; etc.
Aluminum and zinc combinations in die casting were introduced in the early 1900s and they became easy favorites among die cast metal manufacturers . Zinc is the easiest alloy to cast. Moreover, it can be molded into castings to as small as half a millimeter. With the economy of large-batch zinc die casting, great quality is achieved at reasonable zinc part prices.
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