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The following article was published in our article directory on January 21, 2014.
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The Hot Chamber Process also the Advantage of Zinc Cast Parts

Article Category: Business

Author Name: Diecasting Zinc

Zinc is known to be the alloy that is simplest to cast, and is wanted in many industries because it makes custom part production reasonable. At the same time, it is prized in numerous businesses because of its aesthetic quality, without disregard for strength.

It is important for business owners what are they paying for when they want custom parts, especially in this economy. That is true, especially if they are new to the idea of custom part manufacturing.

To learn more, take a look at this webpage for more details www.diecastingzinc.com

Zinc castings are made by a process known as hot chamber die casting, which is a procedure that is done to cast alloys with lower melting points. Knowing how this process works will tell you why zinc part prices are commonly much inferior than other die casting prices.

How Does it Work?

How does it work?The process works by allowing molten metal to flow into the mold. The pressure used to force the molten metal from the chamber to the cast is around 700psi to 5000psi (5MPa to 35 MPa), which is held long enough until the metal in the mold cools off and hardens. The reason why this process only works with metals that have lower boiling point is the risk that the hot chamber parts, like the plunger that moves to inject the metal into the mold to make a casting, will be attacked by warmer molten metal, such as aluminum.

The cold chamber process, on the other hand, is used to cast metals with higher boiling points to evade equipment damage. Essentially, it works by injecting molten metal into the mold with the help of a high-pressure piston. The difference is that the molten metal is needed to be loaded into the chamber first to make a cast.

Why Is It More Cost Effective?

While all die casting processes are considered to be for fast mass production, it is generally faster to create casts using the hot chamber because there is no need to load the molten metal first to make the cast. In effect, this process can also be a lot cheaper, because there is no need for added equipment for loading. Combining the process cost with the lower cost of zinc since it can be sourced from recycled materials, manufacturers can see that one can get more profit from using zinc castings instead of other metals with high fluidity.

Companies and business owners will also see at the later part of the production that zinc castings make clean molds, compared to other processes such as forging or metal stamping. Since this alloy is very malleable and ductile, casting it allows manufacturers to get accurate designs, no matter how intricate. As it can be easily shaped, it takes away the need for finishing touches and other tooling needs. After the cast is finished, castings are guaranteed durable, lightweight, and excellent against wear and tear.

With these points being said, it is apparent why more manufacturers favor die casting. With the reduced waste, faster production, and lower costs of machinery processes, requesting for zinc parts to be customized is definitely budget friendly even to tinier businesses.

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