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The following article was published in our article directory on March 6, 2014.
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The Advantage for Casting Over Other Metal Molding Methods

Article Category: Automotive

Author Name: Cast Parts

Die casting has a lot of advantages over other molding processes. Although the process requires using costly equipment and metal dies, it produces more castings than other molding processes. Businesses which require to manufacture big volumes of small and medium-sized metal castings earn more profit using this casting method.

Regarding cost, this is said to be the most cost-effective metal casting procedure, as it takes only four major steps to produce the completed product. Die cast metals are reportedly characterized by fantastic surface finish and excellent dimensional consistency.

Various Kinds of Die Casting

Here are two types of die casting: direct injection and pore-free. The former type is used to lessen scrap and to increase yield of zinc castings. On the other hand, the pore-free type is used by casting manufacturers who need to produce and sell castings that are free from gas porosity problems.

Diecasting versus Other Alloy Molding Methods

1) Against Plastic Injection Casting Method - Die cast metal products have stronger resistance and tolerance, have far better durability and stability, are more capable of withstanding extreme temperatures and have stronger electrical properties than those crafted through the plastic injection casting method.

2) In contrast to Sand and Permanent Casting Method - Die cast parts have closer dimension limits, have thinner walls and have smoother surfaces than products made with sand and permanent casting method.

3) Counter to Forgings Die cast products have more complex shapes, have thinner walls, and have closer tolerances and have lower finishing costs than metal products made through the forging method.

4) Against the Stamping Method The die cast metal production method makes it possible to create products that have complex shapes with numerous variations in thickness of the sections. Within a short period of time, this method can finish the task that the stamping method can achieve in a much longer time. Assembly time is condensed.

5) Compared to Screw Machine Method The die cast method is able to produce objects that are difficult to produce from tubular or bar stock, while sustaining exact tolerances. This molding metal method reduces scrap and needs fewer operations compared to the screw machine method.
Summary of Advantages
From above, here is a summary of the advantages of die casting:

High-speed production. This method is the best for bulk production of metal parts as it provides complex shapes within close tolerances. With this method, not much machining is required and hundreds of thousands of similar castings can be made before additional machines are required.

Dimensional stability and accuracy.This method manufactures metal parts which are sturdy and have dimensional stability. The finished products are also extremely heat resistant.

Power and weight of Die castings does not employ welding or fastening of separate parts. Rather than joining parts together, the method makes use of alloys. That means that the metal products here are lightweight and stronger.

Simplified assembly Die casting provides vital fastening elements, such as studs and bosses. Holes can be centered and made to tap different drill sizes, or outside threads can be cast.

www.cast-parts.com

Keywords: Casting, Die Casting, Auto Parts, Metal Parts, Aluminum, Zinc, Lighting Parts, Box Parts, Motot Parts, Aerospace Parts, Military Parts, Bracket Parts

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