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SpinDistribute.com Article Directory

The following article was published in our article directory on November 6, 2013.
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Manufacturing of Diecasting Parts

Article Category: Business

Author Name: Cast Parts

As you create the die cast products for auto parts, the die cast needs to undergo a series of process cycles. These cycles will help grow the entire form into what the clients want to obtain in the first place. The process cycles require five main steps: clamping, injection, cooling, ejection, and trimming.

Process of Clamping

Clamping is the preparation of the two halves of the dies. Each of the die halves will be cleansed after the preceding injection. After this, both parts will be lubricated to help facilitate the ejection for the next part. The time required for lubrication slowly increases with the size of the part concerned. Another factor that can affect the phase is the number of side cores and the cavities present. Moreover, the component may not need lubrication after each cycle. However, after two to three cycles, the part may need to be lubricated. The need for lubrication will depend greatly on the surface qualities of the auto parts concerned.

Metal Injection

As for the injection phase, the melted metal will have to undergo temperature maintenance in the furnace. After this, the metal must be placed in a chamber that can enable injection in the die. The process of placing the molten material into the chamber will depend on the kind of die casting machine that will be used. The use of a cold or a hot chamber to manage the material will be out of the authority of the company. After transferring the auto parts, the molten material will be injected in the die and formed using enormous pressure. The typical range for injection is from 1,000 to 20,000 pounds per square inch. This pressure range will help hold the molten metal inside the die during the solidification phase.

Cooling

Subsequently injection, the molten metal will harden and cool as soon as it enters the cavity intended for the dies. When the cavity is appropriately filled and the molten material solidifies, there will be formation of the final form of the die cast product. The die should only be opened once the cooling period is done. Also, the casting must be completely solidified. Doing any of the tasks early may result in deformities in the completed product.

Extraction

Following is the ejection phase. The die halves may already be obtained from the chamber. To help finish this phase, the ejection mechanism of the chamber can help push out the casting from the die cavity. The time required to open the chamber may be estimated using the dry cycle time used for the machine. Also, the ejection time may be determined using the size of the envelope for the casting. This may also comprise the time required for the casting to fall away from the die.

Trimming

While cooling, the component that will be used for the die channels will harden while it is still connected to the casting. The extra material will be removed from the casting. Afterwards, manual or mechanical cutting procedures may be used.

www.castings-aluminum.com

Keywords: Casting, Die Casting, Auto Parts, Metal Parts, Aluminum, Zinc, Lighting Parts, Box Parts, Motot Parts, Aerospace Parts, Military Parts, Bracket Parts

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