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The following article was published in our article directory on March 19, 2013.
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Article Category: Advice
Author Name: Timur Karipov
A lot of people just build a pressed air system by installing and wiring up an air compressor and then placing on it a detachable hose fitting. They then assume the entire project is finished. This setup however can draw in dirt, moisture and oil that can destroy paint equipment and pneumatic tools. In this article are the tips in the correct installation of such as air system and a brief discussion on its vital elements.
The first thing to do would be to place your air compressor in a room that is clean, well-ventilated and dry. You need enough space for the compressor so that you can properly and safely inspect, clean and maintain it. Never place near the compressor agents that are corrosive, toxic and volatile nor should you permit hot air coming from added equipment that shall blow on it. You should also ensure that there are no dangerous noise levels as these may cause damage. You should therefore have a separate room for the compressor. The electrical installation must only be done by a capable electrician who knows the electric codes of your locality or state.
In installing pressed air systems, think about products for air treatment. Link this to the air pipe or host from the discharge of the compressor to a superior particulate or coalescing filter. This type of filter shall remove unavoidable large particles of dust, oil and contaminants which is a result of the process of compression.
Set up an air dryer that is refrigerated. Connect the air pipe or hose from the discharge of the filter to the inlet of the dryer. The air dryer shall cool the pressed air to around +39°F. Water vapor that is trapped shall condense if the compressed air temperature is lower. The thick moisture shall bring oil and airborne dirt to a moisture separator thus removing it from the air system via an automatic drain. a cheap dryer will make you save thousands of dollars from application, tool and equipment damage.
Mounting a polishing filter is the next step in the installation of pressed air systems. Attach an air pipe or hose from the discharge of the dryer to the inlet of the polishing filter. The purpose of the latter is to take away microscopic elements of dirt, liquid aerosols and oil from your compressed air thus making sure you have better quality of air.
There are things to remember when setting up of pressed air systems. You should always use fittings, hoses and pipes that are intended for compressed air applications of high pressure. Make sure to change the elements of the air filter with the suggested intervals of the manufacturer so as to achieve maximum performance. Bear in mind that not every air dryer gives integrated drains. Should it be essential to install an external drain, you must set this up following the dryer and prior to polishing filter.
When pressed air systems are applied properly, storage can be done correctly thus you can save on energy and maintenance costs, have better air quality and stable pressure, and extended air life.
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