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The following article was published in our article directory on May 31, 2013.
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Key Advantages of Zinc Die Casting Metals

Article Category: Education

Author Name: DieCastingZinc

A zinc alloy is basically a combination of zinc with any other metallic element. Zinc alloys are the vital output of zinc parts die casting manufacturing and are found in just about every piece of metal in common use today. Zinc is highly favored in the metal-making industry since it is one of the easiest and-being very readily available-one of the cheapest metallic elements to work with, but the alloys that result from its fusion with other metallic elements offer some essential benefits of their own. More than the basic element's abundance and ease of handling, it is the key advantages of zinc alloys that has earned them widespread acceptance to this day.

ZAMAK combine great strength (up to 60,000 psi) with remarkably light weight and small size. One study has revealed that some 17,000 miniature zinc parts had a overall weight of only one pound yet these had greater durability than a pound of either aluminum or magnesium.

Additionally Ductility is also better. Regardless of the process being used, the high casting fluidity of zinc permits the manufacture of alloys with wall sections significantly thinner than what is possible with other moldable materials. An example of this would be a zinc alloy water pipe having a thinner wall and greater durability than a pipe made of engineering plastic of similar length.

Additionally, the chemical composition of these alloys prevents them from creating sparks when scratched against other hard surfaces, thus making them safe enough for use in areas where there is possibility for fire yet the need for metal parts is just as great. Examples of such areas are coal mines, tanker ships, and oil refineries.

Zinc has excellent load-bearing qualities compared to other metals. Heavy-duty industrial parts made from zinc alloy can therefore do away with bushings and other inserts that are traditionally included to carry some of the load. Less accessories also means lower costs, and this is why zinc alloy components are the first choice of machinery-oriented businesses seeking to minimize their overhead.

The total time in zinc parts die casting manufacturing is significantly less than that spent in other manufacturing techniques. Even with the reduced manufacturing time, the quality of the output is not sacrificed for quantity. Even the hot chamber zinc die casting tooling used to make alloys is naturally built to last which means meeting production targets will seldom, if ever, be a problem.

Since zinc has a low melting point, less heat is required to manufacture alloys. Less energy consumed during manufacture also translates into longer machinery life as well as lower operating cost for www.diecastingzinc.com companies.

In conclusion, zinc is a nontoxic metal which means no harmful substances are produced during the entire process of zinc parts die casting manufacturing. Even the alloys that have been relegated to the scrap heap after having outlived their usefulness may be safely and easily recycled for future application, thus greatly reducing the solid waste already piling up in landfills.

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