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SpinDistribute.com Article Directory

The following article was published in our article directory on March 21, 2013.
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Die Casting - Advantages and Disadvantages

Article Category: Automotive

Author Name: kineticdc

A liquid is defined as having a definite volume but no certain shape. Its principle is that liquids follow and take the shape of its container. This principle is applied in the process known as casting. In the process of casting, a solid material, usually a metal, is melted down to its liquid form and poured onto a cavity with a shape wanted by the user. The liquid is then permitted to solidify and is cautiously taken out of the mould. A solid is now developed which is exactly like the mould it was poured onto. For metals, this procedure is called die casting and involves forcing the liquid into the mould with use of high pressure. This process has been around for centuries and is particularly useful for recycling scrap metals.

Die Casting - Advantages

There are several advantages of the process of die casting chiefly considering the market that we have today. People today do not want expensive products and instead want the finest products with the most inexpensive prices. Die casting produces products which are stronger and more durable than steel but at an affordable price. One rule for die casting is that products must be made in surplus because of the high capital cost that this business has. This rule makes the products of die casting companies more affordable. This does not mean however that the products are inferior. The products created from the process of die casting all have superb dimensional accuracy and smooth surfaces. This is especially true for auto parts and airplane parts. There are also numerous options available when manufacturing using die casting. Some of these options are walls can be made thinner and inserts can be cast-in. Die casting also completely eradicates the need for more machines because every detail for a single part can be manufactured from a single die casting machine. Tensile strength can be increased by up to 3x the normal tensile strength by layering the same material together during the die casting process.

Die Casting - Disadvantages

Starting a die casting business is very dangerous because of the very high capital cost needed. The machinery as well as the materials to be used is very costly. Another disadvantage is the restriction of the process to high-fluidity materials. Casting weights must also fall in between the range of 30 grams to 10 kilograms. The final casting will also have a fairly low porosity which makes it difficult for heat treatment or welding because doing the aforementioned methods may lead to cracks and exfoliation of the product's surface. Finally, since a large production of volume is needed for a single product, companies are limited to manufacturing only several products at a time depending on the number of machines they have. The absence in porosity severely delays the production of auto parts because the metal should be permitted to cool down every time a welding process is done.

Uses of Die Casting Products

We use die casting products everyday. The products are very inexpensive and are patronized more than other manufacturers. Car parts are the most obtained products because of the advancements made in the field of transportation. The best companies try to create custom die casting parts to beat their competitors.

Keywords: Auto Parts, Aerospace Parts, Aluminum Boxes, Speaker Parts, Lighting Fixture Parts, Aluminum Parts, Zinc Parts, Airplane Parts, Military Parts

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