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SpinDistribute.com Article Directory

The following article was published in our article directory on December 1, 2011.
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All You Need to Know about Zinc Parts Die Casting

Article Category: Advice

Author Name: DieCastingZinc

People may not know it but zinc components die-casting is an essential area of any country's economy. This is because a lot of things, from your door handle to the golf putter you are using is made of zinc parts. The die-casting is no easy feat to accomplish though. The production cost of zinc parts is inexpensive. Also, the smaller the zinc part is, the less expensive it is to produce.

After the rise in technology and machinery, DieCastingZinc part castings can be manufactured in two typical ways: the hot chamber process and the cold chamber process. Regardless of the way a zinc part is produced, its ductility, strength and non corrosive nature are still the same.

Zinc die casting entails a hot chamber machine or a gooseneck as it is commonly known. In this process, zinc is melted and injected into the gooseneck. A piston, which is hydraulically powered, is used to force the molten zinc into the die. The hot chamber process, though promising fast production cycle times or the number of castings produced, has a high melting point. This prevents high-melting point metals like brass from being used in the production of zinc parts.

Therefore cold chamber process is far more flexible because you can produce parts in different alloys such as aluminum, lead and tin just as you can with zinc to produce the finish product. In this cold chamber process, alloys are melted in different furnaces and then transported to a cold chamber machine. It is then fed in to the injection cylinder, or an unheated cylinder through the use of a mechanical piston. While different products can be made with the use of this manufacturing process, a big disadvantage of the cold chamber is the slow production of die cast process because of the time it takes to feed the molten metal.

Currently, zinc parts die casting is easier because of new machines which are more functional not to mention less expensive. Manufacturing of miniature zinc parts can now be achieved by just a single machine through the cold chamber process. Complicated designs are no longer hard to produce because modern machines can manufacture zinc parts that are relatively thin, while keeping the parts' pressure tolerance.

Different alloys are also being utilized in the die casting process. With the assistance of the new components being introduced in the zinc parts die casting process, new products, which no longer need frequent scrubbing, cleaning and polishing are being introduced into the world every day. These products come out in cheaper prices too because of the lesser manufacturing cost it takes to produce these zinc parts.

Imagine a world without zinc parts die casting - a world where corroded door handles, rusting plumbing and corroding kitchenware continually give a pain in the head and in your pocket. You have to keep on spending your money to buy new faucets and to fix the pipes in your plumbing so that you can live comfortably. Credit the zinc parts and the people behind its production, you are able to save more of your time and money.

Keywords: zinc die casting company, zinc parts, zinc pars die casting, zinc die casting tooling, zinc hardware

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